<?xml version="1.0" encoding="utf-8" standalone="yes"?><rss version="2.0" xmlns:atom="http://www.w3.org/2005/Atom" xmlns:content="http://purl.org/rss/1.0/modules/content/"><channel><title>Counterweight on ErrorZap</title><link>https://errorzap.com/tags/counterweight/</link><description>Recent content in Counterweight on ErrorZap</description><image><title>ErrorZap</title><url>https://errorzap.com/og.png</url><link>https://errorzap.com/og.png</link></image><generator>Hugo</generator><language>en-US</language><copyright>ErrorZap</copyright><lastBuildDate>Sat, 26 Sep 2026 17:01:00 -0600</lastBuildDate><atom:link href="https://errorzap.com/tags/counterweight/index.xml" rel="self" type="application/rss+xml"/><item><title>It's a Seesaw on a Rope</title><link>https://errorzap.com/elevators/how-it-works/</link><pubDate>Sat, 26 Sep 2026 17:01:00 -0600</pubDate><guid>https://errorzap.com/elevators/how-it-works/</guid><description>Most elevators aren&amp;#39;t lifting you so much as balancing you. How traction elevators, counterweights, hydraulic jacks, and machine-room-less designs actually move a car.</description><content:encoded><![CDATA[<div class="ez-dossier-lede"><span>ELEVATORS · FLOOR 01 · THE MACHINE</span><p>The motor in a traction elevator isn't hauling your whole weight up the building. It's tipping a balance that's already almost level.</p></div>
<h2 id="the-short-version">The short version</h2>
<ul>
<li>Most mid- and high-rise elevators are <strong>traction</strong> elevators: steel ropes or flat belts run over a grooved wheel (the <strong>sheave</strong>), with the car on one side and a <strong>counterweight</strong> on the other.</li>
<li>The counterweight usually weighs about as much as the empty car <strong>plus 40 to 50% of its rated load</strong>. So the motor only moves the <em>difference</em>.</li>
<li>Short buildings often use <strong>hydraulic</strong> elevators instead: a pump pushes oil into a cylinder and a piston shoves the car up. Cheap, simple, slow.</li>
<li>Since 1996, many traction elevators have had <strong>no machine room at all</strong>. A flat motor bolted inside the shaft does the work.</li>
<li>Fun consequence of the seesaw: an <strong>empty car going up</strong> is actually the light side winning. The motor has to hold it back, and a modern drive turns that braking into electricity.</li>
</ul>
<figure class="el-fig el-shaft">
  <figcaption><b>FIG. 1</b>The seesaw in the shaft: the car and the counterweight hang from the same ropes, so the motor only lifts the difference.</figcaption>
  <svg viewBox="110 6 300 404" role="img" aria-labelledby="el-shaft-t">
    <title id="el-shaft-t">Animated traction elevator: a motor turns a grooved sheave at the top of the shaft; ropes run down to the car on one side and a counterweight on the other, which move in opposite directions.</title>
    <rect x="110" y="6" width="300" height="404" class="bg"/>
    <rect x="120" y="14" width="280" height="64" rx="6" class="room"/>
    <text x="132" y="34" class="lbl">MACHINE</text>
    <g class="el-sheave-spin" style="transform-origin:260px 56px">
      <circle cx="260" cy="56" r="20" class="sheave"/>
      <path d="M260 38v36M242 56h36M247 43l26 26M273 43l-26 26" class="spoke"/>
    </g>
    <rect x="300" y="18" width="72" height="22" rx="4" class="motor"/>
    <text x="310" y="34" class="lbl">MOTOR</text>
    <path d="M300 29H268" class="rope"/>
    <rect x="150" y="80" width="220" height="320" class="shaft"/>
    <line x1="176" y1="80" x2="176" y2="400" class="rail"/>
    <line x1="274" y1="80" x2="274" y2="400" class="rail"/>
    <line x1="310" y1="80" x2="310" y2="400" class="rail"/>
    <line x1="346" y1="80" x2="346" y2="400" class="rail"/>
    <clipPath id="el-shaft-clip"><rect x="150" y="56" width="220" height="344"/></clipPath>
    <line x1="280" y1="56" x2="328" y2="56" class="rope"/>
    <g clip-path="url(#el-shaft-clip)">
      <g class="el-car-move">
        <line x1="240" y1="-140" x2="240" y2="180" class="rope"/>
        <rect x="182" y="180" width="86" height="92" rx="4" class="car"/>
        <rect x="196" y="194" width="58" height="62" rx="2" class="door"/>
        <line x1="225" y1="194" x2="225" y2="256" class="doorline"/>
        <text x="207" y="231" class="lbl">CAR</text>
      </g>
      <g class="el-cwt-move">
        <line x1="328" y1="-140" x2="328" y2="200" class="rope"/>
        <rect x="314" y="200" width="28" height="80" rx="2" class="cwt"/>
        <text x="333" y="206" class="lbl vert" transform="rotate(90 333 206)">WEIGHT</text>
      </g>
    </g>
    <rect x="196" y="392" width="22" height="8" class="buffer"/><rect x="316" y="392" width="22" height="8" class="buffer"/>
  </svg>
  <ul class="el-fig-notes">
    <li><b>Counterweight</b> ≈ the empty car plus 40–50% of its rated load.</li>
    <li><b>Traction</b> is friction: the ropes just drape over the grooved sheave.</li>
    <li><b>Pit buffers</b> (red, at the bottom) catch anything that overruns.</li>
  </ul>
</figure>

<h2 id="traction-friction-does-the-lifting">Traction: friction does the lifting</h2>
<p>Nothing is tied to the motor. The ropes just drape over the sheave, and friction
in the grooves grips them. Turn the sheave one way and the car rises while the
counterweight falls. Turn it the other way and they swap. That&rsquo;s where the name
&ldquo;traction&rdquo; comes from.</p>
<p>The counterweight is the whole trick. With it sized at roughly an empty car plus
40 to 50% of capacity, a half-full car is almost perfectly balanced, and the
motor barely works. The worst cases are the extremes. A packed car going up
means the motor lifts the difference. An empty car going up means the
counterweight is <em>heavier</em> and wants to fall, so the motor acts as a brake.</p>
<p>In old buildings that braking energy went into big resistor banks and became
heat, which is one reason old machine rooms were so hot. Modern <strong>regenerative
drives</strong> push it back into the building&rsquo;s electrical system instead.</p>
<p>Tall buildings add two more details. <strong>Roping ratios</strong> like 2:1 loop the rope
through pulleys on the car, trading speed for pulling force, like a block and
tackle. And <strong>compensation chains</strong> hang under the car and counterweight so the
weight of the ropes themselves doesn&rsquo;t pile up on one side as the car travels.</p>
<h2 id="hydraulic-the-car-on-a-stick">Hydraulic: the car on a stick</h2>
<p>For two to six stops, a lot of buildings skip all that and use a <strong>hydraulic</strong>
elevator. A pump pushes oil into a cylinder, a piston (the &ldquo;jack&rdquo;) pushes the
car up, and a valve lets the oil back out to lower it. Gravity does the downhill
work. Classic installs bury the cylinder in a hole under the pit. &ldquo;Holeless&rdquo;
versions stand the jacks up beside the car.</p>
<p>They&rsquo;re cheap and simple, but slow (roughly walking speed to jogging speed), and
the pump motor works hard on every up-trip, since there&rsquo;s no counterweight
helping.</p>
<h2 id="geared-gearless-and-the-machine-room-that-disappeared">Geared, gearless, and the machine room that disappeared</h2>
<p>Older traction elevators used a <strong>geared</strong> machine: a fast motor turning a worm
gear that turned the sheave. Rugged, but it wears, leaks oil, and loses energy
in the gearbox.</p>
<p><strong>Gearless</strong> machines bolt the sheave straight to a big slow motor. Smoother,
faster, and the standard for high-rise work.</p>
<p>Then in 1996 KONE shipped the <strong>MonoSpace</strong>, the first machine-room-less (MRL)
elevator, powered by a flat, disc-shaped gearless motor called the <strong>EcoDisc</strong>.
KONE says the idea came to one of its engineers, Harri Hakala, <em>while jogging</em>.
The motor got thin enough to mount on the guide rails inside the shaft, and the
penthouse full of iron went away. Every major maker followed.</p>
<p>Otis went a different direction with <strong>Gen2</strong>: instead of round steel ropes, it
uses flat <strong>polyurethane-coated steel belts</strong>. They bend around a much smaller
sheave, so the machine can shrink too, and there&rsquo;s no metal-on-metal contact to
grease.</p>
<div class="el-callout"><b>Seen in the wild</b><p>If an elevator has no machine room door on the roof, there's a good chance the motor is sitting at the top of the shaft and the controller is in a locked closet next to the top-floor landing. That little closet is the whole brain. Floor 3 opens it up.</p></div>
<h2 id="sources">Sources</h2>
<ol class="ez-sources">
<li><a href="https://en.wikipedia.org/wiki/Elevator">Wikipedia: Elevator (traction design, counterweight sizing, hydraulic types)</a></li>
<li><a href="https://www.kone.com/en/news-and-insights/stories/making-room-for-more-since-1996.aspx">KONE: Making room for more since 1996 (MonoSpace, EcoDisc, the jogging idea)</a></li>
<li><a href="https://www.otis.com/en/us/products-services/products/gen2-premier">Otis: Gen2 Premier (coated steel belts)</a></li>
<li><a href="https://www.tkelevator.com/us-en/company/insights/traction-conventional-vs-traction-mrl.html">TK Elevator: conventional traction vs. machine-room-less</a></li>
<li><a href="https://www.kebamerica.com/blog/regenerative-drives-for-elevator-applications/">KEB America: regenerative drives for elevator applications</a></li>
</ol>
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